Controls Group Inc.

Ink & Paper start-up waste reduced 60 - 70% = ROI 27 - 33%


Latest News

NEW PRODUCT: February 25, 2008, Rockford, IL Controls Group debuts UV ink unit for injection-based presses. MORE>>

LA NOUVELLE REPUBLIQUE DU CENTRE-OUEST (NRCO) Tours, France: January 2008. In addition to the contract signed and in progress for the retrofit of their existing Goss Visa units, NRCO has entered into an agreement with GOSS Graphics Systems, Nantes, France for two new UNILINER S Towers equipped with Controls Group Inc. (CGI) 10 column digital inkers. MORE>>

Morning Call readies new controls, thinner Web in multiphase project MORE>>

Rockford, IL. January 3, 2008. Controls Group Inc. (CGI) is pleased to announce that it has been chosen to supply its digital inkers to Pressline Services as part of conversion effort at the Tallahassee Democrat. The digital upgrade is part of a larger project to increase efficiency at the Democrat.

Middletown, NY July 2007 The Times Herald-Record has announced an integrated project that includes upgrades to control systems, web width reduction and the addition of forty-two (42) couples of Controls group Inc. (CGI) digital page packs for installation on their two (2) existing Goss Metroliner presses.

Winston-Salem, North Carolina October 2007
The Winston-Salem Journal, owned by Media General Inc. has contracted with Controls Group Inc. (CGI) for the installation of 36 Couples of open fountain conversion on their Mitsubishi Heavy Industries printing unit.

MORE>>


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Recent CGI Projects

Review recent CGI projects. As further projects are completed, we will update this section, with additional pictures.

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Q-Rail/Slow Inker

New Product

The Q-Rail was design specifically for use on High Speed pump and rail ink train systems. Simply stated, the Q-Rail assembly replaces the existing High Speed rail segments found on modern pump-and-rail ink trains.

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V-Rail  PATENT PENDING

The V-Rail provides a complete platform solution for the conversion of all known keyed open fountain ink systems to direct ink injection.

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French & German...

Additional Picture...

CGI Installation Services

Whether your site requires an open fountain conversion, a pump and rail conversion or CGI digital inkers installed as part of a new press or tower addition, CGI has on staff highly trained, professional mechanical and electrical installers.

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FAQ's

View our list of Frequently Asked Questions.

FAQ's...

Waste Calculator

Paper and Ink costs continue to rise. Do you know what your cold and warm startup waste is actually costing in dollars per month? CGI is able to reduce your startup waste by 60-70%! Fill in the CGI waste calculator and compute your waste in dollars. If you wish to realize significant savings and an ROI of 27-33%, follow the instructions and contact CGI.

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Control Console


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Single Width

New Product

Controls Group Inc. (CGI) is the leader in open fountain to injector system upgrades, exceeding our nearest competitor by two to one with installed systems. CGI is pleased to introduce the first injector system specifically designed for use with narrow web presses. Our new injector design has been packaged to fit the specific needs of the narrow web commercial and semi-commercial printer.

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Software Interfaces

CGI supports and is supported by most, if not all, Console manufacturers.

To include:

ABB Inc
Rockwell automation
EAE
Honeywell
Harland Simon

User Maps

Click on the more link for a quick overview of the geographical locations of CGI worldwide installations.

User Maps...

User List

You are welcome to browse the CGI User List. The User’s listed have more than 16,000 CGI digital page packs in operation. Notice the variety of retrofits and presses converted, also note the number of original, new equipment installations.

User List (pdf)...

QuikSet

CGI is proud to announce the introduction of QuikSet™ which was designed as a stand-alone product intended to provide Computer-to-Negative-to-Plate (CTP) press sites with the means to automate their press preset process.

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CGI Open Fountain Conversion

Which retrofit or conversion creates the most return on my investment if I choose CGI digital inkers. The accuracy, lack of maintenance and clean running operation of the CGI digital inkers provide significant returns for all conversions or OEM installations; but the most significant return on invested capital is found in open fountain conversions. CGI specializes in this conversion option. Combined with the CGI swing frame, distribution head and CGI crew installation, this package returns immediate savings in ink, paper and maintenance.
 
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CGI Digital Page Pack versus
the Competitor's Gear/Shuttle Valve Page Pack

Our competitor often states that they are the only “true digital” page pack.
 
But
"digital" as they describe, also defines the function of a light switch.

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Site Survey

The engineering site survey is about saving money. Contact the inking system experts of CGI to initiate an on-site engineering survey to determine solutions to any of your inking problems, and identify process waste that can be eliminated. The professional engineering staff of CGI will design a conversion solution utilizing patented CGI digital injectors and ink train efficiencies. A no-obligation site survey will answer all of your questions concerning your ink delivery technology of today, and tomorrow. The CGI engineering staff will blend leading edge technologies with precision mechanical design to achieve the most cost effective, forward thinking ink delivery system for your production facility.

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Why Digital ?



View page pack movie

For the CGI double width page pack, why do we say it is digital?

The CGI page packs use three principal technologies which when combined; result in an extremely precise delivery of ink.

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Acceptance Criteria

CGI uses the latest SNAP or IFRA testing criteria for CGI inking installations and Acceptance. We pride ourselves on the accuracy of the system throughout all press speed ranges: accuracies of +/- .05 of standard densities. With the need for more color, crisper images, less waste and integrations with CTP and preset equipment, the CGI digital inking system is ideal for retrofit or specification on your new press.

More about Acceptance Criteria (pdf)...

 


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